bdjobs.com :: Largest Job Site in Bangladesh

Operational Excellence in Garment Industries through Industrial Engineering Concepts

About Workshop

(A Japanese Approach of Improving Productivity, Minimize Waste & Maximize efficiency)

Owner says, “I want more profit”. A garment factory says, “I have problem in my factory”. But often we can’t find the Cause of the problem and small hidden problems that affect a lot to the productivity and profitability. Also we can’t find where to start to improve productivity and efficiency. Definitely this classified seminar will be an eye opening session to change our views about problem finding and solving method. This session will also give a clear direction about improving productivity with latest tools and techniques from other countries.

Workshop topics to be covered:

Session: 1

• Welcome note and introduction

• Identifying hidden problem in Garment Factories

• What is Productivity and Daily Capacity

• What is Kaizen

• Factors Affecting the Daily Productivity

• Behavior Analysis and Operation Analysis to find out Allowance rate in the Sewing floor

Session: 2

• Usage of Allowance rate graph, pareto graph to find hidden problem

• Analysis of each problem and find solution with Kaizen Approach

• Case Study-1

• What is Line Balancing

• Line Balancing Game(Group Task)

• How Allowance affect the line balance

• What is Line Balancing Efficiency

• Statistical tools to make Pitch Diagram showing line balancing condition, efficiency, bottleneck and Daily Capacity

• How to use pitch diagram to find out the point to be improved

• Case Study-2

• Question and Answer

Session: 3

• What is Motion Study? How simple Waste affects a lot to the efficiency

• Points of Motion Analysis and Improvement

• Motion Analysis and Improvement through Kaizen Approach

• Case Study-3

• What is Toyota Production System? How it can be applied to Garment Industries?

• Explanation of 5S, Jidoka, Kanban, JIT etc.

• Different types of Production System to Improve productivity. How to select appropriate production system depending upon different fabric types, item types, order size, factory size etc.

Session: 4

• Different Operation Management tools and techniques for Problem Solving, Productivity Improvement, Waste management and so on.

• Case Study-4

• Case Study-5

• Question and Answer

• Review

• Thanks giving and Certificate Distribution ceremony

Back to Workshop Home