Lean Six Sigma Black Belt Course training centre in Bangladesh

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Lean Six Sigma Black Belt Course

Introduction

The overarching learning objective of this course is to develop a comprehensive set of skills that will allow you to function effectively as a Six Sigma/Lean practitioner, as well as prepare your for Black Belt Exam. The Black Belt body of knowledge includes techniques for both quantitative and non-quantitative analysis, as well as the team leadership skills necessary to get projects across the goal line.

After completing this course, you should be able to DO the following:
Communicate using Six Sigma concepts.
Think about your organization as a collection of processes, with inputs that determine the output.
Relate Six Sigma concepts to the overall business mission and objectives.
Use the concept of a sigma level to evaluate the capability of a process or organization.
Understand and apply the five-step DMAIC model as a framework to organize process improvement activity.
Employ a wide range of process improvement techniques, including design of experiments, within the DMAIC model.
Recognize the organizational factors that are necessary groundwork for a successful Six Sigma effort.
Employ your Six Sigma skills to lead a successful process improvement project and deliver meaningful results to the organization.

Why you should Attend the course?
• Learning of tools of six sigma step by step in DMAIC approach.
• Knowledge sharing with other six sigma practitioners
• Practice tools with Minitab statistical software.
• Get prepared for Six Sigma Black Belt certification exam, especially for ASQ which is recognized as top among certification provider bodies.
• Get certification from the institute upon completion of 1 project and passing a test.
• Assessment of knowledge through quiz after each class

Methodology

PPT demonstartion, reference book walkthrough, practice exams & discussions, etc.

Contents of Training:

1. Introduction
• What is Six Sigma? Input/Output (X and Y) Relationship
• Six Sigma and Lean Enterprise
• Defects Per Million Opportunities Metric (DPMO)
• Success Stories
• Six Sigma History
• DMAIC Process
• Thought Process Mapping
• Six Sigma Organizational Structure
• Role of the Black Belt

2. Define I – Prioritize
• Process Thinking
• Process Mapping
• Flow Charts, Value-Added Flow Charts, Deployment Flow Charts
• Spaghetti Diagrams
• Value Stream Mapping (Takt Time, Line Balancing)
• Balanced Scorecard
• Pareto Chart
• Project Selection
• Project Charter
• Project Tracking – Gantt Chart
• Stakeholder Analysis

3. Define II – Voice of the Customer
• Customer Satisfaction & Kano Model
• Sample Surveys
• Survey Construction
• Margin of Error
• Affinity Diagrams
• CTQC Tree Diagrams, Critical to Quality Characteristics (CTQCs)
• Setting Specifications
• Quality Function Deployment
• Operational Definition

4. Measure I
• Variable and Attribute Data
• Sampling Plan
• Measurement System Analysis
• Data Collection – Check Sheet
• Benchmarking
• Baseline DPMO & Sigma Conversion
• Rolled Throughput Yield
• Exercises and Quiz

5. Measure II
• Trend Chart
• Histograms
• Measuring Process Variability
• Statistical Process Control
• Rational Subgrouping
• X and Moving Range Control Charts
• Attribute Control Charts
• X-bar and R Control Charts

6. Analyze I – Potential Root Cause
• Cause and Effect Diagrams (Fishbone Charts)
• Five-Why, One-How
• FMEA
• Scatter Plots
• Regression and Correlation Analysis
• Multiple Regression
• Logistic Regression
• Exercises and Quiz

7. Analyze II – Hypothesis Testing
• Introduction to Hypothesis Testing
• Confidence Intervals and Hypothesis Testing
• Comparison of Two Treatments: Z-test, F-Test, t-test
• Comparison of Multiple Treatments – ANOVA, Chi-Square for Multiple Proportions
• Comparison of Variances – Chi-Square Test
• Non-parametric Testing

8. Analyze III – Design of Experiments
• Introduction to Design of Experiments
• Single Factor Experiments
• Full Factorial Experiments
• Fractional Factorial Experiments
• General Factorial Experiments
• Experiment Simulations
• Advanced Topics
• Exercises and Quiz

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